At 5,000 or more orders a month, some parcels are lost, damaged or stolen every week, and someone pays for each one: the carrier, an insurer, a protection app, the customer at checkout or your brand. We compare the options with carrier rates as of October 2026 and price each one at 5,000, 10,000 and 25,000 orders a month.

Quick Answer

Shipping insurance is coverage your brand buys per parcel (carrier declared value, USPS insurance or a third-party policy) and claims from the carrier or insurer. Package protection is an optional checkout fee the customer pays, and the app or your brand replaces lost, damaged or stolen orders. Neither pays for late delivery. At 5,000+ orders a month, use both, split by order value.

What's the difference between shipping insurance and package protection?

Shipping insurance moves risk from your brand to a carrier or insurer, and your brand pays for it. Package protection is a fee the customer chooses at checkout, and the promise to make the order right comes from the app or from your brand, depending on the model.

Coverage stacks in layers. Every UPS, FedEx and USPS label already carries some default coverage. On top of that, your brand can buy more coverage per parcel, and a checkout app can separately charge the customer a protection fee. The table compares them.

OptionWho paysWho pays the claimWhat it usually coversBest fit
Carrier default liabilityIncluded in postageCarrierLoss or damage in transit, up to $100 per package (UPS, FedEx, USPS Ground Advantage and Priority Mail)Orders worth $100 or less
Carrier declared value or USPS insuranceBrand, per labelCarrierLoss or damage in transit up to the declared valueHigh-value orders, especially above $300
Shopify included shipping insuranceIncluded on eligible labels bought in ShopifyShipsurance, as administratorLoss, theft or damage, up to $200 included; more can be bought up to $5,000Brands that buy labels in Shopify
Third-party shipping insuranceBrand, per policy or per parcelInsurerLoss, damage and often theft, per policy termsBrands that want one policy across carriers
Merchant-funded protection appCustomer, at checkoutThe brandWhatever the brand promises (loss, damage, theft)Brands that want the fee revenue and control of claims
Provider-funded protection appCustomer, at checkoutThe app providerLoss, damage and theft on protected orders onlyBrands that want claims handled outside their team

Carrier coverage and USPS insurance pay for loss and damage, not lateness. USPS lists loss resulting from delay of the mail as nonpayable in DMM 609 (with narrow Priority Mail Express exceptions). A late parcel is a customer service cost, whichever option you pick.

What does carrier coverage include in 2026?

UPS, FedEx and USPS each include $100 of coverage per domestic package and sell more by declared value. Above $100, the price climbs with the value you declare, so covering a $1,000 order costs about $15 to $17 per parcel at list rates.

Carrier and serviceIncluded coverageCost to cover a $250 orderCost to cover a $1,000 orderSource
UPS (Daily Rates)$100 per package$5.10$17.00 ($1.70 per $100 of the total value)UPS 2026 Rate and Service Guide, updated September 7, 2026
FedEx (U.S. package services)$100 per package$4.95$16.50 ($4.95 plus $1.65 per $100 above $300)FedEx Service Guide 2026
USPS Ground Advantage and Priority Mail$100 (with a USPS tracking barcode)$4.55 (Notice 123 fee for $200.01 to $300 of coverage)$15.05 ($9.05 plus $1.50 per $100 above $600)USPS Notice 123, effective October 4, 2026
Shopify Shipping labels (Grow, Advanced or Plus plan with Shopify Payments)Up to $200 per eligible labelIncluded up to $200; the rest can be insured at label purchaseExtra coverage priced at label purchase, up to $5,000 per labelShopify Help Center, checked October 2026

At volume, these details change the math:

  • UPS Package Shield. The UPS 2026 Rate and Service Guide lists a new declared value option, with estimated release in fall 2026, that adds porch protection (UPS is responsible if it didn't obtain a signature and the parcel is stolen before the receiver takes it) and pays on invoice value. It's charged at $1.70 per $100 of the total value declared.
  • Signatures on high-value parcels. FedEx applies Direct Signature Required when a U.S. package has a declared value of $500 or more, per the FedEx Service Guide 2026. USPS may require the recipient to show ID for mail insured above $500. Both add delivery friction for your customer.
  • Negotiated rates. These are list prices. Brands and 3PLs with carrier contracts can negotiate declared value charges along with postage, so check the rate on your own contract. Our guide to carrier surcharges in 2026 covers the other fees on the same invoice.

How do package protection apps work on Shopify?

A protection app adds an optional fee to the cart or checkout, and if a protected order is lost, damaged or stolen, the customer files a claim and gets a replacement or refund. What separates the models is who funds the claim: the app provider or your brand.

  • Provider-funded (Route). Route says offering its protection is free for merchants and that its standard plan is $0 per month. The brand collects the fee at checkout and transfers it to Route weekly, and when a protected order is lost, damaged or stolen, Route issues the reorder or refund and reimburses the brand weekly. Route sets the customer price by store, based on vertical, seasonality and historical claims rates, and its shopper help page describes a flat fee for orders under $100 and a small percentage above that (Route merchant FAQs, billing FAQ, checked October 2026). Route also notes that merchants on its full coverage or hybrid pricing models pay the premiums themselves.
  • Merchant-funded (Navidium). Navidium is software: the brand sets the fee, keeps 100% of it and decides which claims to approve. Its docs recommend starting at 2 to 2.5% of the cart subtotal, and its pricing page lists $99.99 a month for unlimited orders on the Enterprise-Plus tier (Navidium pricing, fee docs, checked October 2026).
  • Platform bundles (Corso). Corso uses checkout protection revenue to fund a wider post-purchase platform (returns, warranties, tracking), lists $0 monthly fees, and says the brand keeps the surplus when protection revenue exceeds claim costs. It also offers a version that folds the protection price into the shipping rate (Corso, checked October 2026).

Whichever model you pick, coverage only exists on orders where the customer opted in, so your brand still carries every unprotected order. Many apps also aren't insurance companies. Before you install one, find out whether a licensed insurer stands behind the promise, what the claim rules are, and what happens to fees if claims exceed them. Keep the fee opt-in and clearly priced, because many shoppers treat a pre-checked fee as a hidden charge.

What does each option cost at 5,000 to 25,000 orders a month?

In the worked example below, carrier declared value on every order is by far the most expensive option, self-insuring costs about $0.55 an order, and a merchant-funded protection app turns the risk into net income if enough customers opt in. The numbers are illustrative, not data from any provider and not Orderfy rates.

Example assumptions: average order value $120; 1.0% of orders have a loss, damage or theft problem; making it right costs $55 per incident (replacement product at cost, reship postage and pick and pack); third-party insurance at an example rate of $0.65 per $100 of value, pro-rated ($0.78 an order; U-PIC publishes $6.50 to insure a $1,000 USPS package as of October 2026); protection fee 2.5% of the order ($3.00) with 50% of customers opting in; Navidium at $99.99 a month. Carrier claim recoveries are left out for simplicity.

Coverage option (example)5,000 orders a month10,000 orders a month25,000 orders a monthWho pays approved claims
Self-insure: carrier default only, brand replaces every incident$2,750 cost$5,500 cost$13,750 costBrand (carrier pays up to $100 on transit claims it approves)
UPS declared value on every order ($5.10 each)$25,500 in charges$51,000 in charges$127,500 in chargesUPS, for transit loss or damage it approves
Third-party insurance at the example rate$3,900 in premiums$7,800 in premiums$19,500 in premiumsInsurer, per policy terms
Merchant-funded app: fee income minus all incidents minus app fee$4,650 net income$9,400 net income$23,650 net incomeBrand
Provider-funded app: brand covers unprotected orders only$1,375 cost$2,750 cost$6,875 costProvider for protected orders, brand for the rest

What the example shows:

  • Declaring value on a $120 order buys $20 of extra coverage for $5.10, because the first $100 is already included. Declared value pays off on high-value parcels, not on every order.
  • Self-insuring at a 1% incident rate costs less than insuring every parcel. If your incident rate is lower, the gap widens; if it's higher, or a few orders are worth thousands, insurance becomes more attractive.
  • The merchant-funded result depends on two inputs you only learn from live data: the opt-in rate and the claim rate. Navidium itself tells merchants to compare collected fees against claim costs after a few weeks of volume and adjust the fee if claims run close to revenue.
  • The provider-funded model costs your brand the least cash, and in exchange the fee revenue and the claim experience go to a third party.

Run the same math on your own order values. Our free shipping threshold guide uses the same approach for postage.

When is shipping insurance the better choice?

Insurance or declared value is the better choice when a single loss would hurt, when few customers opt in at checkout, or when the order never passes through checkout at all.

  • High average order value: on a $1,500 order, one lost parcel can erase the protection fees from hundreds of small orders.
  • Fragile or high-theft products, where your incident rate runs well above average.
  • Orders that never pass through a checkout widget, such as manual, replacement or creator sample orders. A protection app can't cover them.
  • Brands that don't want a fee at checkout at all. A blanket insurance policy keeps the price clean for the customer.

The setup the numbers support at this volume is a hybrid: a protection app for everyday orders, plus declared value or third-party insurance on orders above a set value, such as $300 or $500, with a signature where the carrier requires one.

Does Shopify's included insurance apply when a 3PL ships your orders?

Only if the label is bought in Shopify. Shopify includes up to $200 of insurance on each eligible label purchased in the Shopify admin, for stores on the Grow, Advanced or Plus plan with Shopify Payments active, and lets you buy more up to $5,000 (Shopify Help Center, checked October 2026).

When a 3PL buys labels on its own carrier accounts or shipping software, those labels aren't bought in your Shopify admin, so the included coverage doesn't follow your orders to the warehouse. Check how your 3PL bills postage (our Shopify Shipping rates vs 3PL rates guide explains the common models) and what coverage sits on each label it buys.

What should you ask a 3PL about coverage?

Settle these before you sign, because the answers decide which of the options above you can use.

  1. Whose carrier accounts are the labels bought on, and what coverage is on each label by default? A good answer names the account for each carrier and the default liability on it.
  2. Can declared value or insurance be added automatically above an order value you choose, and what does it cost per $100? A good answer is a rule set once in the system, with the rate per $100, rather than a manual step on each order.
  3. Can high-value orders get a signature requirement?
  4. Who files carrier claims, how fast, and is there a fee?
  5. Does tracking reach Shopify as soon as the label is created? Protection apps read that tracking to verify claims (see how Shopify syncs with a 3PL). Our Shopify app posts tracking to Shopify as soon as the label is created.
  6. Do you keep photo records of what was packed and handed to the carrier? A photo of the sealed order is the best answer to an "item missing" claim, whichever option pays it. Our staff photograph every outgoing shipment, and each order page in Orderfy WMS shows a "Handed to" line with the carrier, the time and the photos.
  7. What's your liability for inventory lost or damaged inside the warehouse? That sits under the 3PL contract, separate from any shipping coverage. The 3PL lost inventory claims guide covers the cap, valuation basis and notice window.

How we keep packing errors off your claims

Orderfy WMS, the proprietary system we built in-house, tracks our order accuracy at 99.9%, and written SLAs with fee credits are available. A wrong or missing item is a packing error rather than a carrier loss, so it belongs under the 3PL agreement and not on your protection app or insurance policy. If we ship a wrong or incomplete order, we reship it free and credit that order's fulfillment fee. Fewer packing errors also keep your claim rate down, and the claim rate decides whether a merchant-funded app makes money. See what a mis-shipped order costs and Shopify fulfillment at Orderfy.

Frequently asked questions

For a brand, protection pays to offer when the fee is optional, clearly priced and backed by fast claims, and when your opt-in rate covers your claim costs. For a high-value or fragile order, carrier declared value or insurance is the safer choice because it covers the parcel whether or not the customer opted in.

$45.05 at USPS list price as of October 2026: $9.05 plus $1.50 for each $100 above $600, per USPS Notice 123 effective October 4, 2026. USPS may also require the recipient to show ID for mail insured above $500.

Shopify includes up to $200 of shipping insurance on eligible labels bought in Shopify (Grow, Advanced or Plus plan with Shopify Payments) and sells more coverage up to $5,000, administered by Shipsurance. Customer-paid protection at checkout comes from apps in the Shopify App Store, such as Route, Corso and Navidium.

Standard carrier coverage is built around loss and damage in the carrier's hands, so a parcel stolen after a delivery scan is harder to claim. UPS Package Shield, with estimated release in fall 2026, adds porch protection when UPS didn't obtain a signature. Many third-party policies and protection apps list theft as covered, so read the terms.

Usually not. Route describes its coverage as loss, damage and theft, and USPS treats loss from delay as nonpayable on insured mail. Plan for late parcels as a customer service cost.

Get a quote from Orderfy

If you're weighing coverage as part of a 3PL move, get a quote with your order values and current claim rate, and we'll walk through how labels, tracking and photo records would work for your store.

Get a Quote Call: (469) 833-4101

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